Heat exchanger design and fabrication

Design and Manufacturing of Heat Exchangers

A heat exchanger is equipment that transfers thermal energy between two fluids without mixing them directly; this guide focuses on the shell and tube exchanger used in heavy industry.

A successful design combines thermal-hydraulic calculations (Q, LMTD, U, pressure drop) with ASME/TEMA mechanics and controlled fabrication.

Behineh Ab designs and builds exchangers to suit the process datasheet and delivers them with the calculation documents, NDT records and hydrostatic test.

What is the difference between shell and tube and plate exchangers?
Shell and tube is better for high pressure/temperature and fouling fluids; a plate exchanger is more compact and is used for clean fluids and limited space.
Which standard is an exchanger designed to?
TEMA is usually used for the shell and tube geometry and ASME Section VIII for the pressure and fabrication requirements.
What information is needed for a price enquiry?
The flow rate, temperature and pressure on both sides, the fluid type, the allowable pressure drop and any installation space limits are enough to prepare an initial technical proposal.
All articles
  • Measuring plate thickness with calipers at the Behineh Ab workshop

    Calculating pressure vessel shell thickness, from datasheet to fabrication drawing

    Shell thickness isn't just a number on a drawing — it's the result of a chain of engineering decisions. This article walks the same path the technical office walks for every project.

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  • ASME Section VIII standard on a technical office desk

    ASME Sec. VIII at a glance

    The difference between Division 1 and Division 2, and what documents a client should ask for.

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  • Inspector ultrasonic-testing a vessel shell's thickness

    Periodic inspection of a pressure vessel in service

    The annual inspection plan, thickness testing, and catching a problem before it becomes an incident.

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  • Pressure vessel under hydrostatic test with a pressure gauge in the Behineh Ab workshop

    Tank Hydrostatic Test, Step by Step

    The hydrotest is a tank's final exam before delivery, and we carry it out in our own factory. The test pressure, the work before filling, and the mistake that can ruin a tank while it is being drained.

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