Head depth exactly one quarter of the inside diameter (DH = 0.25×Di)

2:1 elliptical head (Elliptical 2:1)

The golden ratio between stress distribution, plate use and fabrication cost

The name "2:1" comes from the ratio of inside diameter to head depth: the head depth is exactly one quarter of the inside diameter (DH = 0.25×Di), i.e. 1 unit of depth for every 2 units of diameter. This geometric ratio approximates a true semi-ellipse, which in terms of stress distribution is very close to a sphere.

Elliptical 2:1

Elliptical 2:1

  • CR = 0.9 × Di
  • KR = 0.17 × Di
  • DH = 0.25 × Di
  • THi = SF + DH
  • DH 350 mm
  • THi 392 mm
  • KR 238 mm
  • CR 1260 mm
  • SF 42 mm
CR formula
CR = 0.9 × Di
KR formula
KR = 0.17 × Di
Depth formula (DH)
DH = 0.25 × Di
SF formula
Greater of 3.5×t or 0.03×Di
Head depth exactly one quarter of the inside diameter
More even stress distribution than torispherical
The most common choice in high-pressure ASME vessels
Crown and knuckle radii from the ellipse geometry
A good balance between plate use and strength
Ready dies for the most common diameters

What is a 2:1 elliptical head?

The name "2:1" comes from the ratio of inside diameter to head depth: the head depth is exactly one quarter of the inside diameter (DH = 0.25×Di), i.e. 1 unit of depth for every 2 units of diameter. This geometric ratio approximates a true semi-ellipse, which in terms of stress distribution is very close to a sphere.

The crown radius (CR) of 0.9×Di and the knuckle radius (KR) of 0.17×Di are set by the 2:1 ellipse geometry itself. This has made the 2:1 elliptical head the most common choice for pressure vessels designed to ASME Sec. VIII.

Geometry formulas of the 2:1 elliptical head

The three main parameters derive directly from the 2:1 ellipse geometry and are the basis of this page's calculator:

Head depth
DH = 0.25 × Di
Crown radius
CR = 0.9 × Di
Knuckle radius
KR = 0.17 × Di
Straight flange
SF ≥ max(3.5 t, 0.03 Di)
Workshop note

At high pressures, the stress concentration in the knuckle of a torispherical head can call for more thickness. The 2:1 elliptical geometry, with its more even stress distribution, often allows less thickness for the same design pressure.

Online calculation

See the head's dimensions, volume and weight for a real diameter and thickness

2:1 elliptical head (Elliptical 2:1)

Elliptical 2:1

Elliptical 2:1

  • CR = 0.9 × Di
  • KR = 0.17 × Di
  • DH = 0.25 × Di
  • THi = SF + DH
  • DH 350 mm
  • THi 392 mm
  • KR 238 mm
  • CR 1260 mm
  • SF 42 mm

Liquid level and volume inside this head

How the head is mounted
Internal surface area of the head0m²
Plate weight of this head0kg
Liquid weight at this level0kg
Full capacity of this head0m³
Liquid volume in this head0m³
Total weight (fluid + head)0kg

Development of this head (flat blank before forming)

The diameter of a flat plate of the same thickness and material that weighs the same as the formed head — an initial workshop estimate based on equal weight, not allowing for thickening or extra stretching at the knuckle.

Flat blank radius (development)0mm
Flat blank diameter (development)0mm
Flat blank area0m²

The vessel head production process

From calculating the blank diameter to final edge preparation — the steps of making a vessel head in the workshop

  1. Calculating the blank diameter

    Cutting a disc from plate with the diameter and thickness calculated for the head type and vessel diameter

  2. Cutting the plate blank

    Precise cutting of steel or stainless plate by plasma, laser or gas according to the technical drawing

  3. Pressing the head

    Hot or cold forming of the disc with a die and industrial press until it reaches the final head profile

  4. Edge preparation

    Machining the edge, bevelling and preparing the weld area for fitting to the vessel shell

Pressing a vessel head in the Behineh Ab workshopVideo coming soon

Choosing a head: the balance between pressure, cost and time

At high design pressures, the stress concentration at the knuckle of a torispherical head can call for more thickness. The 2:1 elliptical geometry, with more even stress distribution, in many cases allows less thickness for the same design pressure; that is why, despite more complex forming, it is more economical overall at high pressure.

1Take the design pressure and temperature from the data sheet
2Check the height limit at the installation site
3Compare the cost of plate with the cost of pressing
4Consider die availability and delivery time
Pressed heads in the workshop store

Applications and industries served

Pressure vessels to ASME Sec. VIII Div.1 and Div.2
Pressure vessels to ASME Sec. VIII Div.1 and Div.2
LPG and liquefied gas storage tanks
LPG and liquefied gas storage tanks
High-pressure steam boilers
High-pressure steam boilers
Pressurised chemical reactors
Pressurised chemical reactors

Buying heads from Behineh Ab

Six steps from first contact to delivery

1Send the head specifications

Give the outside diameter, plate thickness, head type and required material.

2Technical quotation

The calculated weight, unit price and delivery time are sent the same business day.

3Plate supply

Plate is supplied with the mill certificate and inspected on arrival before cutting.

4Cutting and pressing

Cutting the disc, hot or cold pressing depending on thickness, and checking dimensions with a template.

5Edge machining and bevelling

Machining the cylindrical edge and bevelling it ready for welding to the shell.

6Packing and shipping

Packing, issuing the part identification sheet and shipping nationwide.

What sets us apart

Ready dies for the most common diameters
Thickness checked after pressing with a thickness gauge
Profile checked against a reference template for each form
Plate material certificate with every shipment
Hot pressing for thicknesses above 16 mm
Stainless and galvanized heads available

Price inquiry
vessel head

Enter the diameter, thickness and head type; you will receive the calculated weight and unit price.

  • Quotation with the exact weight of the part
  • Standard heads delivered in 7 business days
  • Shipping nationwide
Direct line to engineering office
021 - 3345 6789

Your information is confidential and used only to prepare a technical proposal.

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